Product Description:
RUIDEER Bell-Type Zinc Process Furnace is specially developed for zinc recovery from cemented carbide scraps, adopting advanced one-to-two dual retort zinc reclamation process to realize uninterrupted continuous production.
Different from traditional single-chamber zinc melting furnaces, our bell-type zinc furnace equips one heating bell matched with two independent furnace retorts (A & B). While heating retort A, operators can load raw materials into retort B simultaneously. Once the heating cycle of retort A finishes, the heating bell can be directly transferred to retort B for heating without waiting for the bell to cool down completely for discharging. This alternating circulation mode drastically cuts idle waiting time, lowers overall energy consumption and greatly boosts your factory’s production efficiency.
The furnace features a bottom zinc collection design: all zinc vapor and condensed zinc droplets sink downward along the airflow path, which effectively avoids secondary zinc evaporation loss and minimizes energy waste during the zinc recycling process.
Technical Parameter:
|
Features
|
Specification |
| Max. Working Temperature |
1050℃ |
| Temperature Uniformity |
≤8℃ |
| Maximum Alloy Processing Capacity |
600kg per batch |
| Ultimate Vacuum |
5pa |
| Pressure Rise Rate |
3pa/h |
| Zinc Penetration Rate |
≥80% |
| Zinc Residue |
≤180ppm |
| Total Heating Power |
130KW |
Key Advantages:
High Efficiency Continuous Production
One bell serves two furnace chambers, alternate batch processing eliminates long cooling downtime of heating hood, production capacity improved by nearly double compared with single-chamber furnaces.
Low Energy Consumption & Cost Saving
Bottom zinc collection structure prevents secondary zinc vaporization loss; stable vacuum heating system reduces redundant power consumption, cutting your long-term production cost.
Excellent Zinc Recycling Performance
Up to 80% zinc penetration recovery rate, residual zinc in treated carbide material controlled below 180ppm, high zinc output with high purity recycled zinc ingots.
Stable & Precise Temperature Control
Whole furnace temperature uniformity ≤8℃, stable max working temperature 1050℃, ensures consistent zinc volatilization effect for every batch of hard alloy raw materials.
High Vacuum Sealing Performance
Ultimate vacuum reaches 5pa, pressure rise rate only 3pa/h, excellent air tightness avoids oxidation of alloy materials and improves zinc separation effect.
Large Single Batch Capacity
600kg maximum loading capacity per furnace retort, suitable for medium & large carbide processing factories with large daily recycling volume.
Packing and Shipping:
Packaging and Shipping for Bell-Type Zinc Process Furnace
- The Bell-Type Zinc Process Furnace is securely packaged in a strong wooden box bubble wrap, foam, and other protective materials.
- The wooden box is then placed in a sturdy metal shipping crate for added protection during transport.The shipping crate is then secured to a pallet with straps for easy movement
- The pallet is then loaded onto a truck or other suitable vehicle for shipping.
- The shipment is tracked throughout its journey to ensure safe and timely delivery.
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